Extrusion oil and cutting fluids are essential components in the aluminum extrusion machine and deep processing of aluminum profiles. With the increasing demand for high-precision metal processing in the manufacturing industry, metalworking fluids are evolving towards being more environmentally friendly, of higher quality, and technologically advanced. For aluminum extrusion machines, which are large-scale equipment, the comprehensive performance requirements of hydraulic oil are very stringent. Poor-quality hydraulic oil can disrupt normal equipment operation, leading to production line stoppages and significantly impacting the economic benefits of the entire workshop.

Just as engine oil is crucial to the functioning of a car, hydraulic oil is vital to the machinery. It is imperative to further reduce the friction coefficient of hydraulic oil, which will enhance the efficiency and stability of the extrusion press.

Our aluminum extrusion machines have very stringent requirements regarding hydraulic oil and hydraulic systems. We use the most advanced hydraulic oil and systems in the industry. The pump station of the extrusion machine features an integrated design, centrally located at the rear bottom of the machine's oil tank. The system uses imported German Rexroth (Bosch Rexroth) electro-hydraulic proportional control axial piston variable pumps and a domestic stainless steel plate-type circulating filtration cooling system. The pipeline system is designed with necessary buffering and anti-vibration measures, such as buffer pads, flexible hoses, or vibration absorbers, and employs flexible rubber joints to absorb vibrations.

Isolation control valves are designed between the oil pump groups to ensure that when two mechanisms need to operate simultaneously according to the program, they do not interfere with each other. The system can achieve pump isolation, no-load start, pressure regulation, and overload protection functions. The pump head electro-hydraulic proportional valve and electronic control device are imported with the main pump and connected to the main control computer of the aluminum extruder, allowing for integrated control.

As one of the most critical components of the Aluminum extrusion machine, Huananmachine ensure the highest quality standards for our hydraulic oil system. This rigorous quality assurance is a key reason we confidently guarantee the quality to our customers.

You may be curious about how aluminum is made. From aluminum bars to the aluminum we commonly see, it has to go through a variety of processes and is made by a variety of equipment. Below we will introduce several of the most common aluminum production machinery and equipment.

1, Automatic Multi- Billet Hot Shears Furnace. The original aluminum billet is several meters long, which requires the aluminum billet to be cut and heated before the heated aluminum billett can be extruded. Automatic multi aluminum billet hot shears furnace is the newest production equipment which combine heating engineering ,mechanism ,automatic control system , hydraulic , photoelectric and thermometry in one .It is consist of aluminum bar feeding drive transport rack ,furnace ,hot shears, electricity control system and so on .

2, Aluminum extrusion machine. This is a machine that makes aluminum billet into basic aluminum Profile materials. The heated aluminum bar (the length of the aluminum bar is less than half a meter) is squeezed by strong hydraulic pressure. When the aluminum billet is squeezed by the extrusion pressure and passes through the small hole of the mold, the basic aluminum material can be formed.

3, Infrared Die Heating Furnace. Before placing the die into the aluminum extruder, the die needs to be heated. Infrared die heating furnace use iron aluminum alloy wire ,features: high efficiency and energy saving. There installed infrared radiation plate behind of the iron aluminium alloy wire which can reflect heat back to the furnace effectively , radiation plate, iron aluminum alloy wire composed of a set of infrared heater, the heating way is first radiate the heating energy in form of electromagnetic energy to the furnace hearth,then the mold absorb the electromagnetic energy and converted into heat energy.

4, Automatic Double Puller (Three Heads).This machine is used to extrusion profile traction and cutting operation. The aluminum coming out of the aluminum extruder needs to be pulled and cut to length and placed.The profile is led out of the mold cavity straightly and cooled under tension, preventing the profile from being uneven in length, hanging, or twisting, thereby improving the quality of the aluminum material.

5,Handling Table Production Line. The main function is to place and cool the aluminum. The temperature of the aluminum coming out of the extruder is relatively high and needs to be cooled naturally before the next step of processing.

6, Aluminium Profile Double Doors Ageing Furnace. Aluminum profile ageing furnace is the equipment in the process of aluminum profile heat treatment. The extruded aluminum profile needs aging heat treatment before it undering electrophoretic polishing and oxidation surface treatment technology. Aging of aluminum profile is one of the key processes of heat treatment. The heating rate and the uniformity of furnace temperature are strictly required in this process, and the aging temperature of the process is mostly (210 ±5) ℃.

In addition to the above important aluminum production equipment, there are some frequently used equipment, such as: Nitriding Furnace, Film Laminating Machine, Wrapping Machine, Hot top Casting table. 

What to Consider When Purchasing an Extrusion Machine

Many customers are purchasing an Aluminum Extrusion Machine for the first time and may not know what type of machine they should buy or what preparations need to be made.

Before purchasing an aluminum extrusion machine, it is important to know the size of the aluminum profiles you intend to produce. Different sizes require different types of extrusion machines. For example, if you are planning to produce standard window and door profiles, an extrusion machine with a capacity of 1100 to 1500 tons should suffice.

It's assumed that you have already prepared a floor plan for your factory before purchasing the extrusion machine. If you are setting up a new factory, it's even better. Our engineers can assist in planning the layout of the factory, including where to place the extrusion machine, the cutting machine, and other related equipment. It's advisable to follow the engineers' recommendations, as they have years of experience in planning and can help you make the most efficient use of your factory space.

The time from placing an order to the completion of the product usually ranges from 3 to 8 months, depending on the size of the extrusion machine. The larger the machine, the more time it will take to produce. Shipping from the factory to the customer’s location typically takes about a month, and the number of containers required for transportation, which ranges from 1 to 3, depends on the size of the machine.

Some customers may worry about the installation and after-sales service of the product. There is no need to worry about this. Our factory will send two workers to the customer’s location to install the machine, even for overseas customers. The installation process usually takes about a month, during which the customer’s factory staff will need to cooperate with our workers to complete the installation. We will ensure that the machine operates smoothly.

Therefore, the time required from placing the order to the machine’s normal operation typically ranges from 5 to 10 months. Customers can use this timeline as a reference to plan their schedules, prepare for the purchase of aluminum production machinery, and minimize any potential time wastage. Huananmachine is a professional aluminum extrusion machine manufacturer,get more details from us quickly!

Beijing Labonce Thermostatic Technology Co., LTD., founded in 2008, Located in Beijing Zhongguancun life science park, committed to research the temperature and humidity technology services, the company production medicine stability test chamber, constant temperature and humidity chamber, high and low temperature test chamber, incubator and saving chamber and other environmental testing equipment, the introduction of Germany advanced technology, adopt the original installation imported high quality parts, stable and reliable performance.It provides products and services to more than 2000 enterprises, and exports equipment to more than 50 countries such as the United States and the United Kingdom.Backed by scientific research institutes, the company gives full play to its talent advantages, and constantly applies the latest results to products. The r&d team led by researchers and thermal engineering doctors is always serious and rigorous.The company has its own standard plant, standard test laboratory and sheet metal processing equipment, and has set up subsidiaries in jiangsu, Shanghai, guangzhou and chengdu, and offices in other provinces. The cause of life and health, only hard work, do not slack!

Medicine stability is hot sale products around Labonce,Many customers replace the order with us, Why they choose Labonce Medicine Stability chamber?Labonce-CGS Medicine Stability Testing Chamber, Adopt imported process design, Choose the original imported high quality parts, Stable and reliable performance. Suitable for GMP certified users.

Advantage as below:

The newly airway system designed achieves uniform of temperature and humidity form different parts inside the chamber; Polyurethane foam technology is adopted, with good heat preservation and moisture retention performance.

The original imported VAISALA humidity sensor with high accuracy, low drift, long life and maintenance free.

The original imported fully enclosed industrial compressor, high efficiency, low noise, ensure the long-term continuous operation of equipment.

The original imported programmable chromatic touch screen controller, sensitive, Small system error, Multi - stage program setting and multi - point accurate calibration function, With three level password.

There is a 25mm diameter test hole on the left side of the box. The inside toughened glass door and the outside door are designed to observe samples and It will not cause the change of temperature and humidity in the box in a short time.Door lock and mobile caster can be locked.

The liner is made of mirror stainless steel 304, no pollution source, easy to clean.

GMP Quality assured dual data acquisition system: Standard needle printer can print the model and serial number of the equipment to meet reach the requirements of data integrity and consistency. SD card storage, can store more than 5 years of electronic text data;Free software,SD card data can be imported into the computer system.

Safety device: Compressor overheat and overpressure overload protection, water shortage protection, dry burning protection system, independent overtemperature protection alarm system;

Alarm system: Sound-light alarm for temperature and humidity deviation, SMS alarm for remote temperature and humidity deviation and power failure.

Power: AC 220V±10% 50HZ；Environment temperature: +5 ～ 35℃；

Temperature Fluctuation：≤ ±0.5℃ ，Temperature Deviation：≤ ±1.0℃；Humidity Deviation：≤ ±3%RH

EPE foaming machine of the main several parts you know what are?  However, you know how to maintain EPE Foam Sheet Extrusion Machine?

Today by me Take you to understand! let go~

Gearbox 

• Before using this machine, please check the gearbox for oil. 
• Fill with N150 or N220 medium duty industrial gear oil. 
• Make sure the oil level is above the centerline of the oil mark during operation. 
• Change the gear oil after the first 500 hours of use and every 3000 hours thereafter. 
• When changing the gear oil, the case, oil filter and air filter should be cleaned. 

MOTORS 

• Permanent magnet water-cooled motors should be kept free of circulating water and should not be operated without water. 
• Regularly add high temperature grease (350 degrees) to the motor bearings. 
• Whether the fixing screws of the base are loosened or not 
• Regularly check whether the coupling level is shifted or not. 

Electrical cabinet 

• Clean the dust inside the cabinet after each shutdown and keep the cabinet ventilated and sanitary. 
• Monthly check whether the connecting wires are loose  Monthly check whether the electrical appliances are aging. 

Screw 

• This machine is not allowed to empty (no material in the cylinder), it is strictly prohibited to carry out the temperature is not in place, so as not to damage the screw. 
• Regularly clean the screw cooling section scale (try to use tap water) 
• Every 3 months to check the mechanical level, whether the main machine corner screws loose displacement 

Others 

• Mechanical transmission: refuel the chain every three months, refuel the gears every month. 
• Every time you stop the machine, check whether the outer line/bottom line is broken or damaged, and replace it immediately if it is damaged. 
• Mechanical pneumatic components need to be refilled with pneumatic parts lubricant 
• Monthly check for lack of oil at the plunger rod of monoglyceride and butane pumps. 
• Monthly check for loose and worn gear set screws

In the realm of EPE Foam machine, several critical factors come together to define their quality. Let's explore the essential components and characteristics that set an exceptional EPE Foam Sheet  Extrusion machine apart.

1. Screw

  Our screw barrels are engineered for longevity, offering significantly greater durability than those of our competitors. For instance, the service life of our FLY-220 machine can reach up to 16,000 tons, compared to the industry standard of around 9,000 tons before a replacement is needed.

During production, we subject our raw materials to rigorous quenching and tempering processes, ensuring stability and resistance to deformation under high temperatures. Additionally, the high-temperature zone of the screw groove is treated with nickel alloy spraying, further enhancing material hardness. These combined advantages contribute to the screw's remarkable durability.

It's important to note that screws vary in nitriding time, cost, and lifespan depending on the supplier, with differences in processing precision reflecting varying management levels.

Moreover, our screw barrel features an 80mm wall thickness, providing superior heat retention and minimizing the impact of external temperatures. In contrast, the typical wall thickness of our competitors' barrels is only 70mm.

2. Gearbox

Our gearboxes, manufactured by the renowned Jiangsu Sanlian brand, utilize a four-axis coupling with a reduction ratio of 1:40. This design, compared to the two-stage transmission with a 1:20 reduction ratio used by many competitors, results in a 20% reduction in electricity consumption, delivering more stable product output and a more efficient design.

3. Machine Body Structure

Our machines are constructed with square steel tubes, and the base is built with robust materials, ensuring stability and resistance to deformation. Unlike the channel steel commonly used by others, our machine frame is approximately one-third heavier, offering enhanced structural integrity and reliability.

Beyond our superior hardware, we are dedicated to providing top-tier service. We continuously update our technology, develop new products, and deliver comprehensive after-sales support. Choosing us means choosing quality and peace of mind.

When selecting a epe foam machine, we trust this overview has provided you with a clearer standard. We look forward to partnering with you on a journey to high-quality production!

Vibration equipment plays two crucial roles in production lines across various industries: conveying and screening. VRV is a professional manufacturer of automatic vibration equipment, with products including vibrating feeders, vibrating screens, electromagnetic vibrators, vibrating motors, and controllers. We provide design, production, global trade, and after-sales service. After receiving detailed inquiry information from the customer, we can customize a detailed solution for the customer and quickly provide a quotation.

PRODUCTS:

1. Vibration motor feeder: driven by a vibration motor, with a large feeding amount.

2. Electromagnetic vibration feeder: Driven by an electromagnetic vibrator, it processes materials more gently.

3. Trough vibrating feeder

4. Tubular vibrating feeder

5. Long distance feeder: The conveying distance can reach 15m

6. Small electromagnetic vibration feeder: used in scenarios where the feeding amount is small and the material is fine.

7. Vibrating bottom: making the material discharge from the hopper smoother

ADVANTAGES:

1. Unique market resource advantages can provide very competitive prices.

2. Our engineers have over ten years of design experience, independent research and development, and independent production.

3. We guarantee product quality, and even if the equipment exceeds the warranty period and any problems occur, we will provide free guidance and assistance.